Rankings / Routes / Chicago to San Francisco
2025 flightsChicago to San Francisco
Between Chicago and San Francisco, 2.4 million passengers flew nonstop in 2025, on 14 thousand flights of about 1,845 miles and 3.9 hours in the air. The average passenger accounted for about 235 kg of CO2 from the fuel burned, from 215 kg on Alaska Airlines to 242 kg on American Airlines.
- 235 kgCO2 per passenger, average
- 1,845 milesabout 3.9 hours in the air
- 2.4 millionpassengers in 2025
- 87%of seats filled
CO2 per passenger, airline by airline
Chicago to San Francisco by airline, 2025
| Airline | Share of passengers | Flights (thousands) | Main aircraft | Seats per flight | Seats filled | kg CO2 per passenger |
|---|---|---|---|---|---|---|
| United Airlines | 62% | 7.8 | Airbus A321neo, Boeing 757-300 | 217 | 87% | 237 |
| American Airlines | 20% | 3.0 | Boeing 737-800, Airbus A321 | 175 | 88% | 242 |
| Southwest Airlines | 15% | 2.5 | Boeing 737 MAX 8, Boeing 737-800 | 167 | 85% | 224 |
| Alaska Airlines | 3% | 0.4 | Boeing 737-900ER, Boeing 737 MAX 9 | 177 | 88% | 215 |
What explains the differences
It's number 50 of the 100 busiest city pairs by passengers, and number 9 for the lowest CO2 per mile flown (0.13 kg per passenger-mile, number 1 being the lowest). A typical route of 1,845 miles in this set comes out at about 255 kg, so this one is 7.8% below it.
The flights use more than one pair of airports: ORD to SFO (82%), MDW to SJC (6%), MDW to OAK (5%). The figures here cover all of them.
The airlines on this route differ by 12% per passenger. Alaska Airlines burned 3,442 gallons per flight and 156 passengers on each, and American Airlines 3,840 gallons and 155 passengers. Fuel burned per flight explains about 94% of the gap and the number of passengers on each flight the other 6%. Alaska Airlines flew 88% full here against 88% for American Airlines, flying mostly Boeing 737-900ER against Boeing 737-800.
For comparison, the EPA default factor for a flight of this length (0.129 kg per passenger-mile) would give 238 kg. The EPA figure is a national average for flights of that length. The measured figure for this route is 1.1% lower.
2019 compared with 2025
In 2019 the route carried 3.1 million passengers on 19 thousand flights. In 2025 it carried 2.4 million, down 23%, on 14 thousand flights, down 28%. The average flight had 184 seats then and 198 now, and 87% of them were filled against 87%.
CO2 per passenger was 258 kg in 2019 and 235 kg in 2025, down 8.6%. Fuel burned per flight was down 1.9% (4,241 gallons to 4,159) and passengers per flight were up 7.3% (160 to 172). The distance flown was about the same (1,844 miles then, 1,845 now).
United Airlines led in both years, with 53% of passengers in 2019 and 62% in 2025. Southwest Airlines lost the most, 20% to 15%. Spirit Airlines no longer reaches 1% of passengers, having had 1% in 2019.
Airline by airline, United Airlines went from 262 kg to 237 kg per passenger (209 seats per flight to 217, main aircraft Boeing 757-300 then and Airbus A321neo now); Southwest Airlines went from 234 kg to 224 kg per passenger (163 seats per flight to 167, main aircraft Boeing 737-800 then and Boeing 737 MAX 8 now).
The airports changed too: ORD to SFO handled 69% of the passengers in 2019 and 82% in 2025.
Chicago to San Francisco, 2019 and 2025
| Measure | 2019 | 2025 |
|---|---|---|
| Passengers (thousands) | 3,095 | 2,378 |
| Flights (thousands) | 19.3 | 13.8 |
| Seats filled | 87% | 87% |
| Gallons of fuel per flight | 4,241 | 4,159 |
| kg CO2 per passenger | 258 | 235 |
Chicago to San Francisco and back: time in the air
Flights from Chicago to San Francisco spent 247 minutes in the air on average in 2025, against 218 minutes from San Francisco to Chicago: 29 minutes longer, 14% more. That's the westbound direction, into the prevailing west-to-east winds, which at flight levels often blow at well over 50 miles an hour.
At this route's average burn of about 1,074 gallons per flight hour, those extra minutes cost about 526 gallons per flight, which is about 3.1 gallons or 30 kg of CO2 for each passenger on the slower direction. The route figure above averages both directions.
Time in the air by direction, 2025
| Direction | Average minutes in the air | Flights |
|---|---|---|
| Chicago to San Francisco | 246.9 | 6,926 |
| San Francisco to Chicago | 217.5 | 6,885 |
Fly or drive
Driving is about 2,159 miles by road, which we estimate as 1.17 times the straight-line distance. An average car emits about 641 kg of CO2 on the trip, at the EPA figure of 0.297 kg per vehicle-mile. Alone, that's 172% more than the 235 kg for a passenger on the flight.
With 3 people in the car, driving comes out lower per person than the flight (214 kg each, and 160 kg each for four). A larger SUV or pickup (0.394 kg per mile) would emit about 851 kg per vehicle.
Flights are listed under the airline that operates them, so regional flying appears under the regional. How the CO2 and drive figures are worked out is in the methodology.
Routes with shared cities or nearby CO2 per mile
Airports on this route: O'Hare International Airport, San Francisco International Airport, Midway International Airport, San Jose International Airport, Oakland San Francisco Bay Airport.
Airport and airline references
- Wikipedia: O'Hare International Airport
- Wikipedia: San Francisco International Airport
- Wikipedia: Midway International Airport
- Wikipedia: San Jose International Airport
- Wikipedia: Oakland San Francisco Bay Airport
- Wikipedia: United Airlines
- Official site: United Airlines
- Wikipedia: American Airlines
- Official site: American Airlines
- Wikipedia: Southwest Airlines
- Official site: Southwest Airlines
- Wikipedia: Alaska Airlines
- Official site: Alaska Airlines
Source: US Bureau of Transportation Statistics (BTS), T-100 traffic and Schedule T-2 fuel filings; US EPA transport emission factors. See the methodology.
See all routes, or how the airlines compare overall on the airline pages.